CONNEXIONS A SERTISSAGE

En utilisant la machine SM Crimp 2000 Standard l’opérateur met les composants dans la zone de travail de la machine et appuie sur la pédale pour faire le sertissage.

Les outils de la machine peuvent être adaptés aux fils à section de 0.5 à 1.5 mm2. De plus pour la fabrication de plusieurs types des connexions il ne faut que changer d’outils.

Technical characteristics

Alimentation: 220 V. 50 Hz monophasé
Puissance consommée: 500 watts
Puissance du moteur: 300 watts
Durée du cycle: 300 ms
Niveau de bruit: < 75 dB
Poids: environ 56 kg
La section max de la broche 1.5 mm
Dimensions y compris la roue de la commande manuelle du cycle (LxPxH): 291 x 490 x 340 mm
Conformité CE
Certification APAVE (TUV)

ÉQUIPEMENT STANDARD

Cadre en fonte
À la différence des machines composées des parties séparées liées par les vis le cadre en fonte monobloc de la machine SM Crimp 2000 vous garantit le fonctionnement stable pendant le sertissage.

Ruban de sertissage
Le ruban de sertissage est sélectionné compte tenu du type du produit, du milieu de travail et de la gamme de température: type et matière du ruban (laiton, laiton avec revêtement d’étain, chrome-nickel, chrome-nickel avec revêtement d’étain, acier inoxydable), épaisseur (0,2–0,53 mm), longueur (1.5, 2, 3, 4, 6, 7 mm) et hauteur.

Contrôle de la hauteur de sertissage
Le panneau de contrôle de la hauteur de sertissage est muni de l’indicateur numérique et alphabétique pour, si nécessaire, régler la hauteur de sertissage nécessaire.

Système motorisé d’amenée du ruban
Le capteur spécial effectue le contrôle de la longueur de chaque morceau du ruban de sertissage coupé, et la surface en caoutchouc de la bobine exclue sa détérioration.

Platine  de contrôle
Tous les éléments de commande, sauf l’interrupteur d’alimentation, sont disposés sur le panneau de contrôle. 5 boutons et 1 écran permettent de contrôler le nombre d’articles, les données d’entrée et de sortie, la langue de l’interface, les paramètres des outils, le système d’amenée et l’arrêt d’urgence.

L’interface est accessible en plusieurs langues.

Roue manuelle
La roue manuelle est utilisée pour la réalisation du cycle manuel de centrage de la matrice avant la mise en production. La roue fait le poinçon se déplacer en bas et permet de contrôler le positionnement de l’outil.

Lot d’outils
Le lot d’outils comprend la matrice, l’enclume, le poinçon, guide de poinçon et le bloc de coupe.

Le type et la dimension de la matrice, la forme du bout du poinçon sont à adapter à chaque connexion.

La surface inclinée de la matrice, la surface coupante lisse, la cassette d’outils à changement rapide et l’ajutage avec éclairage intégré pour la protection des doigts garantissent un travail efficace et sécurisé.

La mémoire interne permet de conserver les paramètres de la connexion, les paramètres recommandés et la liste des pièces de rechange.

Options

Crimp Force Monitor (CFM)

CFM captures force-time curve and detects any deviation from the quality tolerances. System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.

The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as: missing wire strands, inaccurate components positioning or crimp height, insufficient insulation strip length, insulation in the splice area, etc.

CFM also allows to adjust automatic cutting and/or rejection of defective items.

Contrôle vidéo de la position des composants

La caméra intégrée est orientée vers la matrice et transmet l’image en mode de temps réel. De cette façon l’opérateur peut disposer les composants dans la matrice d’une manière plus précise.

Cutting unit

Cutting unit cuts the components after splice crimping so that their ends protruding out of the splice band from one side are of equal length. It suits wires of up to 1,5 mm2 diameter.

CFM and cutting unit could be integrated to cut defective parts in halves.

Quality control equipment

Laboratory equipment allows to control whether the splice quality matches industry norms or any other special requirements. Check our micrograph laboratories, pull force and crimp height control tools, as well as specialized measurement software.

READ MORE

SM Crimp 2000 Advanced operation includes components manual positioning to the fixture.

Each fixture is customized to the corresponding components.  Fixture is moved  between loading and work positions manually by operator  or automatically. In both cases these positions are predetermined to guarantee precise splice crimping.

Splice crimping is performed by pressing the pedal or automatically.

The tool cassette can be designed for a wide range of wire cross-sections, e.g. 0.5-1.5 mm2. What is more, changing only the cassette it is possible to perform various connections with the same splice band.

Technical characteristics

Alimentation: 240 V AC monophasé / 2400 W / 10 A
Puissance consommée: 500 watts
Puissance du moteur: 300 watts
Durée du cycle: 300 ms
Niveau de bruit: < 75 dB
Poids: environ 56 kg
Dimensions y compris la roue de la commande manuelle du cycle (LxPxH): 291 x 490 x 340 mm
Conformité CE
Certification APAVE (TUV)

ÉQUIPEMENT STANDARD

Cadre en fonte
À la différence des machines composées des parties séparées liées par les vis le cadre en fonte monobloc de la machine SM Crimp 2000 vous garantit le fonctionnement stable pendant le sertissage.

Ruban de sertissage
Le ruban de sertissage est sélectionné compte tenu du type du produit, du milieu de travail et de la gamme de température: type et matière du ruban (laiton, laiton avec revêtement d’étain, chrome-nickel, chrome-nickel avec revêtement d’étain, acier inoxydable), épaisseur (0,2–0,53 mm), longueur (1.5, 2, 3, 4, 6, 7 mm) et hauteur.

Contrôle de la hauteur de sertissage
Le panneau de contrôle de la hauteur de sertissage est muni de l’indicateur numérique et alphabétique pour, si nécessaire, régler la hauteur de sertissage nécessaire.

Système motorisé d’amenée du ruban
Le capteur spécial effectue le contrôle de la longueur de chaque morceau du ruban de sertissage coupé, et la surface en caoutchouc de la bobine exclue sa détérioration.

Platine  de contrôle
Tous les éléments de commande, sauf l’interrupteur d’alimentation, sont disposés sur le panneau de contrôle. 5 boutons et 1 écran permettent de contrôler le nombre d’articles, les données d’entrée et de sortie, la langue de l’interface, les paramètres des outils, le système d’amenée et l’arrêt d’urgence.

L’interface est accessible en plusieurs langues.

Roue manuelle
La roue manuelle est utilisée pour la réalisation du cycle manuel de centrage de la matrice avant la mise en production. La roue fait le poinçon se déplacer en bas et permet de contrôler le positionnement de l’outil.

Lot d’outils

Le lot d’outils comprend la matrice, l’enclume, le poinçon, guide de poinçon et le bloc de coupe.

Le type et la dimension de la matrice, la forme du bout du poinçon sont à adapter à chaque connexion.

La surface inclinée de la matrice, la surface coupante lisse, la cassette d’outils à changement rapide et l’ajutage avec éclairage intégré pour la protection des doigts garantissent un travail efficace et sécurisé.

La mémoire interne permet de conserver les paramètres de la connexion, les paramètres recommandés et la liste des pièces de rechange.

Manual/ automatic fixture
Allows accurate positioning of the components. Fine adjustment of the height position of components. Prevents double crimps in same position. Machine has a sensor detecting jig presence on a fixture.

Manual fixture is moved by operator between loading and work positions manually. Automatic fixture moves between loading and work positions automatically with servomotor.

Jig
Removable or build-in part of a fixture that perfectly fits the shape of components and thus allows its precise positioning. If machine has 2 jigs, while one is processing, second can be reloaded by another operator. Jig could be adapted to the components depending on its quantity, shape, materials.

Options

Crimp Force Monitor (CFM)

CFM captures force-time curve and detects any deviation from the quality tolerances. System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.

The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as: missing wire strands, inaccurate components positioning or crimp height, insufficient insulation strip length, insulation in the splice area, etc.

CFM also allows to adjust automatic cutting and/or rejection of defective items.

Contrôle vidéo de la position des composants

La caméra intégrée est orientée vers la matrice et transmet l’image en mode de temps réel. De cette façon l’opérateur peut disposer les composants dans la matrice d’une manière plus précise.

Cutting unit

Cutting unit cuts the components after splice crimping so that their ends protruding out of the splice band from one side are of equal length. It suits wires of up to 1,5 mm2 diameter.

CFM and cutting unit could be integrated to cut defective parts in halves.

Bimanual cycle start

Requires two hands touch to start the cycle to eliminate hands presence in work zone.

POKA YOKE

Allows controlling utilization of NG/NOK components. If CFM detects quality deviation and estimates connection as NG/NOK, then machine stops operation and waits until NG/NOK component is placed to POKA YOKE bin.

High/ low definition camera

According to the selected program, camera takes picture and controls components` position, color and stripping length. High or low definition is selected depending on size of components.

HMI

HMI system shows the complete work algorithm, indicating the current step and step when the failure occurred if any. It can be displayed as an algorithm graphics or product visualization.

HMI provides intuitive process control. It is possible to readjust all the sensors, including CFM to the other product by choosing the corresponding program in the interface. Within password protected area one can switch machine subfunctions on/off.

Frame & cabinet

Machine and all its components can be integrated into floor mount frame with PLC and HMI units for operation control.

Lighting & safety beams

Safety beams can be installed on the frame to detect foreign object presence and to stop the machine. This feature as well as work area lighting guarantees operator’s safety.

Double crimping

Two machines are used: one set up for one splicing type, another – for the second. This solution makes process faster and perfectly fits if product consists of different sized crimping.

Quality control equipment

Laboratory equipment allows to control whether the splice quality matches industry norms or any other special requirements. Check our micrograph laboratories, pull force and crimp height control tools, as well as specialized measurement software.

READ MORE

Avez-vous besoin d’une version de base? Vérifiez ici:

 

Avez-vous besoin d’un niveau d’automatisation plus élevé? Faites la connaissance des versions avancées:

SCS (Splice Crimping Station) allows all required manipulations for customized splice connection: straightening, cutting, stripping, twisting, splicing.  All the steps could be controlled by camera. Electrical setting of machine height allows sitting and standing position of operator.

Each fixture is customized to the corresponding components.  Fixture is moved  between loading and work  positions automatically. Thus all the processes run fast and precisely.

The tool cassette can be designed for a wide range of wire cross-sections, e.g. 0.5-1.5 mm2. To perform another connection on the same machine it is necessary to change cassette and tooling.

Technical characteristics

Alimentation: 220 V. 50 Hz monophasé 240 V AC monophasé / 2400 W / 10 A
Puissance consommée: 500 watts
Puissance du moteur: 300 watts
Durée du cycle: 300 ms
Niveau de bruit: < 75 dB
Poids: environ 56 kg
Dimensions y compris la roue de la commande manuelle du cycle (LxPxH): 291 x 490 x 340 mm
Conformité CE
Certification APAVE (TÜV)

ÉQUIPEMENT STANDARD

Ruban de sertissage
Le ruban de sertissage est sélectionné compte tenu du type du produit, du milieu de travail et de la gamme de température: type et matière du ruban (laiton, laiton avec revêtement d’étain, chrome-nickel, chrome-nickel avec revêtement d’étain, acier inoxydable), épaisseur (0,2–0,53 mm), longueur (1.5, 2, 3, 4, 6, 7 mm) et hauteur.

Lot d’outils

Le lot d’outils comprend la matrice, l’enclume, le poinçon, guide de poinçon et le bloc de coupe.

Le type et la dimension de la matrice, la forme du bout du poinçon sont à adapter à chaque connexion.

La surface inclinée de la matrice, la surface coupante lisse, la cassette d’outils à changement rapide et l’ajutage avec éclairage intégré pour la protection des doigts garantissent un travail efficace et sécurisé.

La mémoire interne permet de conserver les paramètres de la connexion, les paramètres recommandés et la liste des pièces de rechange.

Automatic fixture
Allows accurate positioning of the components being adapted to its quantity, shape and size. Fine adjustment of the height position of components. Fixture moves between loading and work area automatically with servomotor.

Automatic manipulators
Automatic manipulators transfer components automatically in three axis from one unit another: straitening, cutting, stripping, twisting, splice crimping and unloading.

Each manipulator is customized to fit the application. It prevents damage and guarantees precise & safe operation.

Sitting and standing position of operator
Electrical setting of machine height allowing sitting and standing position of operator. Ensures a comfortable way of working for the operator (from 850 to 1050 mm).

Safety cover
Polycarbonate cap covers work zone of SCS, dividing it from the loading area. It provides operator`s safety and allows loading of components while the previous connection is being processed.

Final products container
Container for operator to collect proper parts fast.

Options

Crimp Force Monitor (CFM)

CFM captures force-time curve and detects any deviation from the quality tolerances. System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.

The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as: missing wire strands, inaccurate components positioning or crimp height, insufficient insulation strip length, insulation in the splice area, etc.

CFM also allows to adjust automatic cutting and/or rejection of defective items.

Straightening, cutting, twisted and stripping station

Wires straightening is proceed by combing.

Cutting unit cuts the wires after splice crimping in order to get wires of a same length. It suits wires of up to 1,5 mm2 diameter.

Stripping length (until 7 mm) and knives penetration into insulation is set by micrometer. Waste removal in cutting and stripping area is performed by a vacuum cleaner.

Movements of all the stations are driven by a step motor.

POKA YOKE

Allows controlling utilization of NG/NOK components. If CFM detects quality deviation and estimates connection as NG/NOK, then machine stops operation and waits until NG/NOK component is placed to POKA YOKE bin.

High/ low definition camera

According to the selected program, camera takes picture and controls components` position, color and stripping length. High or low definition is selected depending on size of components.

Quality control equipment

Laboratory equipment allows to control whether the splice quality matches industry norms or any other special requirements. Check our micrograph laboratories, pull force and crimp height control tools, as well as specialized measurement software.

READ MORE

Avez-vous besoin d’une version de base? Vérifiez ici:

 

Avez-vous besoin d’un niveau d’automatisation plus élevé? Faites la connaissance des versions avancées:

HSCS is designed for high-speed automatic connection of wires and connectors. Feeding of all the components are synchronously performed by motorized manipulators.

Various additional options are available on demand: straightening, cutting, stripping, twisting, etc. Such quality features as components presence, stripping length, and crimp force could be assured by camera and laser control, CFM and other systems.

The tool cassette can be designed for a wide range of wire cross-sections, e.g. 0.5-1.5 mm2. To perform another connection on the same machine it is necessary to change cassette and tooling.

Technical characteristics

Alimentation: 240 V AC monophasé / 2400 W / 10 A
Durée du cycle (manual wires loading and connector unloading): 6-7 sec.
Durée du cycle (automatic wires loading and connector unloading): 5 sec.
Conformité CE
Certification APAVE (TÜV)

ÉQUIPEMENT STANDARD

Frame & cabinet
Machine and all its components can be integrated into floor mount frame with PLC and HMI units for operation control.

Automatic connector manipulator
If plastic connectors are supplied in embossed carrier tape, then the tape is automatically unreeled, the cover film is removed and the connectors are transferred by special manipulators to the clincher in the splicing area.

Connector manipulator is customized to fit the component perfectly. It prevents damage and guarantees precise positioning.

Automatic wire manipulator
Automatic wire manipulator transfers wires to the stripping unit and then to the clincher in the crimping area.

Wire manipulator is customized to fit the component perfectly. It prevents damage and guarantees precise positioning.

CNC stripper
CNC stripper is equipped with two brushless servomotors, one is for blade motion, and the second is for transfer of wire manipulator to splice clincher.

Stripper could be adjusted by HMI for precise jog mode. Stripping length is managed by mechanical stopper equipped by micrometer screw from Mitutuyo.

Wires could be cut before stripping to get the equal length.

Ruban de sertissage
Le ruban de sertissage est sélectionné compte tenu du type du produit, du milieu de travail et de la gamme de température: type et matière du ruban (laiton, laiton avec revêtement d’étain, chrome-nickel, chrome-nickel avec revêtement d’étain, acier inoxydable), épaisseur (0,2–0,53 mm), longueur (1.5, 2, 3, 4, 6, 7 mm) et hauteur.

Lot d’outils

Le lot d’outils comprend la matrice, l’enclume, le poinçon, guide de poinçon et le bloc de coupe.

Le type et la dimension de la matrice, la forme du bout du poinçon sont à adapter à chaque connexion.

La surface inclinée de la matrice, la surface coupante lisse, la cassette d’outils à changement rapide et l’ajutage avec éclairage intégré pour la protection des doigts garantissent un travail efficace et sécurisé.

La mémoire interne permet de conserver les paramètres de la connexion, les paramètres recommandés et la liste des pièces de rechange.

Crimp Force Monitor (CFM)
CFM captures force-time curve and detects any deviation from the quality tolerances. System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.

The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as: missing wire strands, inaccurate components positioning or crimp height, insufficient insulation strip length, insulation in the splice area, etc.

CFM also allows to adjust automatic cutting and/or rejection of defective items.

Options

Vibrating feeder

Option for connectors fed in-bulk. A bulk supply hopper automatically doses parts into the vibratory bowl and inline vibrating conveyor.

Lighting & safety beams

Safety beams can be installed on the frame to detect foreign object presence and to stop the machine. This feature as well as work area lighting guarantees operator’s safety.

Cutting unit

Cutting unit cuts unused metal leg of the connector if necessary.

HMI

HMI system shows the complete work algorithm, indicating the current step and step when the failure occurred if any. It can be displayed as an algorithm graphics or product visualization.

HMI provides intuitive process control. It is possible to readjust stripping cutting depth and all the sensors, including CFM to the other product by choosing the corresponding program in the interface.

Within password – protecting area one can switch machine sub functions on/off.

High/ low definition camera

According to the selected program, camera takes picture and controls wires color and presence as well as final assembly . High or low definition is selected depending on size of components.

Laser control

Laser control allows to monitor tape and interface presence.

Quality control equipmenta

Laboratory equipment allows to control whether the splice quality matches industry norms or any other special requirements. Check our micrograph laboratories, pull force and crimp height control tools, as well as specialized measurement software.

READ MORE

ÉNERGIES ALTERNATIVES

AUTOMOBILE

CONSTRUCTION CIVILE

ÉLECTRONIQUE

INDUSTRIE DE LA LUMIERE

BIENS DE CONSOMMATION

TRANSPORT FERROVIAIRE

DIODE & RESISTANCE

FIL FILAMENTAIRE

FIL & CONDENSATEUR

FIL & BOBINE D'INDUCTANCE

FIL & DIODE

FIL & CADRE DE MAINTIEN DES BROCHES

FIL & PLAQUE METALLIQUE

WIRE & METAL TAB

FIL & CIRCUIT IMPRIME

WIRE & METAL TAB

FIL & CAPTEUR

WIRE & METAL TAB

FIL & RESISTANCE

WIRE & METAL TAB

FIL & FIL

WIRE & METAL TAB

CIRCUIT IMPRIME & CONNECTEUR COAXIAL

WIRE & METAL TAB

FIL & PIN

WIRE & METAL TAB

FIL & CONNECTEUR EN PLASTIQUE

WIRE & METAL TAB

FIL & PRISE ELECTRIQUE

WIRE & METAL TAB

WIRE & THERMAL FUSE

WIRE & METAL TAB

ARTICLES CONNEXES

11 Jan
2018
Greetings in 2018!

We started again from scratch, full of big hopes for success, happiness and health. And we wish you to fill new year’s 365 “pages” with exciting stories, romance novels, heroic sagas and touching poems. Let it be full of light and kindness, shared with beloved people and the world.

Plus
08 Dec
2017
SM Contact at productronica 2017

Indeed, productronica has all features of the New Year holiday: it happens once a year ≈ in the same time (alternately with electronica), we anticipate it, have a lot of preparations and time crunch, we “decorate” our booth, wait for guests, host a party and believe in miracles.

Plus
07 Jul
2017
Seminar for Norma Group SE

We were just about to burst into tears, recalling last year’s meeting in France, when a request came from the NORMA Group. Like, the wisest, why not to repeat what has been studied back then? And thus the chief is hurrying to the airport, and the French office is laying tables.

Plus
23 Jun
2017
30+1 SM Contact Birthday

The very same day in 2016 SM Contact celebrated its 30th Birth Day. We gathered our friends, customers and partners (we love you all with no exceptions!) for Splice Crimping Seminar and Party.

Plus
26 May
2017
Social integration camp for special children

Celebrating SM Contact 30th anniversary in 2016 we timed several good deeds and a charity auction. A certain amount of money has been raised and invested to social integration camps for children with special needs organized by charity organization Shag Navstrechu (“Step Forward”), Saint-Petersburg.

Plus